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Equipment Guide

Material Handling Systems

Conveyors, stackers, reclaimers, bucket elevators, and bulk handling systems for ports, power plants, and process industries.

CEMA (US)ISO 5048 (belt)IS 11592 / IS 1891 (India)DIN 22101
Throughput
Up to 20,000 t/h
Belt Width
500mm – 2,400mm
Belt Run
Up to 5km (single flight)
Inclination
Up to 18° (standard belt), 30° (chevron)
Standard
CEMA / ISO 5048 / DIN 22101
Material Handling

Belt Conveyor

CapacityUp to 20,000 t/h
Span / ReachUp to 5km single flight
Duty ClassContinuous bulk transport
Applicable Standards
CEMA 7th EditionISO 5048IS 11592DIN 22101

The workhorse of bulk material handling — coal, iron ore, cement, grain, and minerals. Troughed idler conveyor with rubber belt. Low operating cost per tonne-kilometre for large throughputs.

Key Features

  • Troughed idler set (20°/35°/45°)
  • Fabric or steel cord belt (ST to ST-7500)
  • Variable speed drives for throughput control
  • Tripper/plough discharge
  • Belt weigher integration
  • Fire suppression for underground use

Typical Applications

  • Coal mines and power stations
  • Iron ore and steel plants
  • Port and terminal stockyards
  • Cement and aggregates
Limitations

Maximum inclination ~18° (standard); spillage at transfer points; belt damage from sharp lumps.

Material Handling

Stacker / Stacker-Reclaimer

CapacityStacking: 1,000–12,000 t/h / Reclaiming: 500–8,000 t/h
Span / ReachBoom 30m – 80m; travel on rails
Duty ClassStockyard management
Applicable Standards
FEM 2.231ISO 5049-1DIN 22261

Travelling gantry crane with a conveyor boom for stacking bulk material into stockpiles and reclaiming with a bucket wheel or chain scraper. Used in coal, iron ore, and fertiliser stockyards.

Key Features

  • Luffing and slewing boom
  • Bucket wheel reclaimer (selective or front-face)
  • Tripper car feeding
  • Stockpile management software
  • Anti-collision and drift compensation

Typical Applications

  • Coal power station stockyards
  • Iron ore ports
  • Alumina refineries
  • Fertiliser terminals
Limitations

High capital cost; requires large level stockyard area; maintenance-intensive bucket wheel.

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